How to Easily Install Thin Bricks: A Comprehensive Guide
Materials Needed:
- CMU Block (Optional)
- Water Resistant Drywall (Optional)
- Green Board or Blue Board
- Cement Board (Optional)
- Hardie Board or Durock
- Reinforcing Lath and Mesh (Optional)
- Corrosion-resistant materials like galvanized or stainless steel
- Metal lath: 2.5 lb/sq yd or 3⁄8 in. rib, 3.4 lb/sq yd complying with ASTM C847
- Self-furred lath or lath attached with self-furring fasteners recommended
- Woven wire mesh: minimum 18 gauge complying with ASTM C1032.
To Be Used For Installation:
Mortar (Optional)
Non-Sagging Adhesive - Compatible With Thin Brick Veneer & Substrate (Optional)
Alkali-Resistant Glass Fiber Mesh Tape (Optional)
Tools Needed:
- Caulk & Adhesive Gun (Optional)
- 1/8“ Square-Notched Trowel (Optional)
- 3/8” Brick Joint Spacers
- Rubber Mallet
- Striking Tool or Trowel
- Angle Grinder With Masonry Cutting Disc
- Level
- Mortar Gun or Grout Bag
- Bucket
- Stiff Brush
- Safety Glasses
- Dust Mask or Respirator
- Gloves
- The need for optional items may vary depending on the installation method that is chosen.
Substrate and Surface Preparation:
- Ensure the substrate is structurally sound and free of loose debris or residue
- Remove all substances that could impede bonding of the veneer
- Surface should not vary from plane by more than 1/4 in. in 10 ft.
- Apply leveling coat if surface does not comply with tolerance.
Exterior Installation
- Apply metal lath or wire mesh over the water-resistant barrier as recommended.
- Attach lath or mesh to wood stud framing with corrosion-resistant fasteners.
- Apply a scratch coat of mortar with a nominal thickness of 1/2 to 3/4 in. until fully embedded in the mortar.
- Apply a bond coat of mortar or modified mortar over a damp scratch coat to a nominal thickness of 1/8 in. and groove with a square-notched trowel.
- Firmly press or tap each thin brick into place, maintaining proper level, spacing, and alignment.
- Fill the mortar joints between thin bricks.
- Allow the bond coat to cure 24 hours or until joints can be filled without displacement of the brick.
Interior Installation
Choose installation method: Adhesive or Modified Mortar.
- Clean entire back of the thin brick veneer with a damp sponge.
- Apply adhesive or modified mortar according to manufacturer’s instructions.
- Firmly press or tap each thin brick into place.
- Fill the mortar joints between thin bricks.
- Allow the bond coat to cure 24 hours or until joints can be filled without displacement of the brick.
Maintenance:
Minimal maintenance is required if properly designed and constructed.
Inspect brick veneer annually for performance and potential problems.
By following these steps and guidelines, installing thin bricks can be a straightforward and rewarding project.